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Arc Flash Analysis = Safety

An arc flash
analysis is a complete engineering study of the equipment that your
electrical distribution system consists of. The study encompasses
voltages, equipment ratings based on manufacturers specifications
and adjustable settings of protection devices. When all the
necessary data collection is completed, calculations are completed
by a P. E. that establishes
the requirements of an electrical safety program.
During the study numbers will be crunched, a hazard report
generated, accurate one-line drawings developed, PPE
requirements established, and labels placed on equipment.
What
determines your electrical safety program:
generic
labels or a complete engineering study? NFPA
70E has established generic
guidelines for arc flash PPE requirements. These
guidelines have many footnotes to consider, compensation for
human error exists (i.e., a bolted vs. hinged panel cover). Yet,
bolts and hinges do not change the incident energy that
exists at a specific piece of equipment.
Generically or incorrectly labeling equipment can result in
injury and liability. Only
a complete engineering study based on accurate data
collection can establish a reliable electrical safety
program.
Thermal Technologies provides the answer!!
Accurate data collection conducted during
infrared inspections is the most
efficient
choice in developing an arc flash safety program.
Engineering based on system design and equipment
settings proves to be the only true alternative for an
accurate and reliable electrical safety program.
GENERIC LABELS vs. THE FACTS
YOUR CHOICE = SAFETY
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What is needed to implement an accurate
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Arc Flash Hazard Analysis?
Develop
accurate one-lines that help
workers identify equipment
voltage levels, sources, tie
breakers, and various system
configurations that impact
hazard calculations. These
will also be used for
planning purposes to
determine back feeds and
energized sources. “NFPA 70E
Article 120.1(F)(1), 205.2”
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Field
data collection of
electrical equipment
nameplate parameters. These
parameters in conjunction
with the EasyPower® software
library provide a
comprehensive model and
database of the electrical
system to perform all types
of analysis.
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Perform
short circuit and equipment
duty calculations to ensure
all equipment is properly
rated to withstand and
interrupt the available
short circuit current.
Improperly rated equipment
can result in catastrophic
failure. “NFPA 70E
Article 400.5, 400.6”
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Perform
protective device
coordination (circuit
breakers, fuses, protective
relays, etc.) to ensure that
each device will operate
properly on the available
bolted and arcing short
circuit current. Proper
protective device selection
and coordination (settings)
will reduce arc flash
hazards and worker exposure,
increasing plant
reliability. “NFPA 70E
Article 410.9”
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Perform
arc flash hazard
calculations based on
IEEE-1584 or NFPA 70E
formulas and guidelines.
Worst-case calculations
should be determined for all
equipment. “NFPA 70E
Article 130.1, 130.3”
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Create
labels from EasyPower to
provide Article 400.11
compliance and ensure
worst-case hazards are
posted and visible for all
equipment. Article 400.11
EasyPower® software will
create your one-line
diagrams, document the
electrical system
parameters, accurately
perform the required 70E
calculations, and evaluate
options to reduce hazards
and risk to personnel.
EasyPower’s detailed
analysis can prevent the
mistakes of over or under
protection common to other
methods of analysis,
increasing electrical system
reliability.
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Why do I need arc flash analysis at my
facility?
SAFETY!!
Statistics show that 5 people are injured by an electrical
arc flash daily. NFPA 70E has established
guidelines for arc flash assessment and OSHA
and IMSA are enforcing these guidelines.

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What do I do to comply with arc
flash requirements?
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Thermal
Technologies has the
answer!! The
first step to complete an
arc flash analysis is data
collection. Thermal
Technologies can combine our
infrared inspections with
the necessary data
collection. Our bar coding
process allows us to collect
data efficiently into our
TEMMP DNA software. Once
data collection is completed
the information is sent to a
P.E. who establishes the
standards for a safety
program that is compliant
with NFPA and OSHA
requirements.

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Be Prepared
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Don't get burned!
“Arc-flash is an
electric current that
passes through air when
insulation or isolation
between electrified
conductors is no longer
sufficient to withstand
the applied voltage. The
flash is immediate, but
the result of these
incidents can cause
severe injury including
burns. Each year more
than 2,000 people are
treated in burn centers
with severe arc-flash
injuries.”
-National Fire
Protection Association

- Arc Flash Label Based on
- Completed Assessment

Generic Arc Flash Label

NFPA 70E
What Does It Mean To
You?
What Does OSHA
Expect From Me?
What Can You Do?
-
Safety and
Loss Control
Consultant,
East and
Southeast
Portland
Metro Area,
Columbia
-
Gorge to The
Dalles
-
-
Historically,
the National
Electrical
Code (NEC)
and other
safety codes
have been
-
primarily
concerned
with
protection
from fire,
electrocution,
and shock
hazard—arc
flash
-
hazards were
not
specifically
addressed.
This is now
changing;
the 2002 NEC
contains
-
requirements
for warning
labels, and
the National
Fire
Protection
Association
(NFPA)
-
70E—2004 and
Institute of
Electrical
and
Electronics
Engineers
(IEEE)
1584-2002
-
provide
guidance on
implementing
appropriate
safety
procedures
for arc
flash
hazards.
-
-
The ruling
is
straightforward.
Companies
are required
to make arc
flash
hazards an
-
integral
part of an
ongoing
documented
safety
program. The
official
ruling from
the
-
Department
of Labor
states:
-
-
“Though OSHA
does not,
per se,
enforce the
NFPA 70E
standard,
OSHA
considers
the
-
NFPA
Standard a
recognized
industry
practice.
The employer
is required
to conduct
-
hazard
assessment
in
accordance
with 29 CFR
1910.132(d)(l),
and
1926.28(a).”
The
-
employer is
responsible
to:
-
1.
Assess the
hazards in
the work
place
-
2.
Select,
have, and
use the
correct
personal
protective
equipment (PPE)
-
3.
Document the
assessment
-
4.
Train their
staff on the
hazards
-
-
“If an arc
flash hazard
is present,
or likely to
be present,
then the
employer
must select
-
and require
employees to
use the
protective
apparel.
Employers
who conduct
the
-
hazard/risk
assessment,
and select
and require
their
employees to
use
protective
clothing
-
and other
PPE
appropriate
for the
task, as
stated in
the NFPA 70E
standard,
are deemed
-
in
compliance
with the
Hazard
Assessment
and
Equipment
Selection
OSHA
Standard.”
-
-
In short:
Follow NFPA
70E to be in
compliance.
But even
more
importantly,
follow the
-
NFPA 70E to
protect
employees.
Don’t
confuse what
is needed
with what is
required.
-
-
What Does
OSHA Expect
From Me?
-
OSHA expects
quite a bit,
actually.
Safety is
not to be a
passive,
reactive
policy that
is
-
brought out
after-the-fact
or for
show-and-tell.
Reviewing
some of the
major
requirements:
-
●
Employers
must know
what their
employees
do.
Understand
that
1910.296
only
-
applies to
power
generation,
transmission,
and
distribution
installations
and
-
related
equipment.
Supplementary
electric
generating
equipment
(emergency,
-
standby, or
similar
purposes) is
only covered
in Subpart
S. OSHA 20
CFR
-
1910.269(a)(2)(iii)
states: “The
employer
shall
determine,
through
regular
-
supervision
and through
inspections
conducted on
at least an
annual
basis, that
-
each
employee is
complying
with the
safety-related
work
practices
required by
-
this
section.”
OSHA would
consider
that tasks
that are
performed
less often
than
-
once a year
to
necessitate
retraining
before the
performance
of the work
practices
-
involved.
-
●
Employees
must be
trained in
their job
tasks. OSHA
29 CFR
1910.332
states:
-
“The
training
requirements
contained in
this section
apply to
employees
who face
-
a risk of
electrical
shock that
is not
reduced to a
safe level
by the
electrical
-
installation
requirements.”
-
●
OSHA 29
CFR
1910.301
through
.308
basically
paraphrases
the
National
-
●
Selection
and Use
of Work
Practices:
OSHA 29
CFR
1910.333(a)
General.
-
Safety-related
work
practices
shall be
employed
to
prevent
electric
shock or
other
-
performed
near or
on
equipment
or
circuits,
which
are or
may be
energized.
The
-
specific
safety-related
work
practices
shall be
consistent
with the
nature
and
-
extent
of the
associated
electrical
hazards.
-
(1)
Deenergized
parts. Live
parts to
which an
employee may
be exposed
shall be
-
deenergized
before the
employee
works on or
near them,
unless the
employer
-
can
demonstrate
that
deenergizing
introduces
additional
or increased
hazards
-
or is
infeasible
due to
equipment
design or
operational
limitations.
Live parts
-
that operate
less than 50
volts to
ground need
not be
deenergized
if there
will
-
be no
increased
exposure to
electrical
burns or to
explosions
due to
electric
-
areas.
-
-
Note
1: Examples
of increased
or
additional
hazards
include
interruption
of
-
life
support
equipment,
deactivation
of emergency
alarm
systems,
shutdown
-
of
hazardous
location
ventilation
equipment,
or removal
of
illumination
for an
-
area.
-
-
Note
2: Examples
of work that
may be
performed on
or near
energized
circuit
-
parts
because of
infeasibility
due to
equipment
design or
operational
-
limitations
include
testing or
electric
circuits
that can
only be
performed
with
-
the circuit
energized,
and work on
circuits
that form an
integral
part of a
-
continuous
industrial
process in a
chemical
plant that
would
otherwise
need to
-
be
completely
shut down in
order to
permit work
on one
circuit or
piece of
-
equipment.
-
-
Note
3: Work on
or near
deenergized
parts is
covered by
paragraph
(b) of this
section.
-
●
In addition,
review and
consideration
of
1926.416(a)
{3/K} is a
must.
-
-
So where
should you
focus your
attention?
It seems
logical that
safe work
practices
-
should be
the focus,
and you
should
ensure that
you have
qualified
personnel
who
-
understand
the hazards
involved
with the
specific
tasks they
are required
to do for
their
-
jobs.
-
-
One of the
best
features of
70E is the
tables,
specifically
Table 130.7.
This will
assist you
-
in choosing
what PPE is
required for
standard
tasks that
electrical
workers
perform.
-
-
What Can You
Do?
-
-
Get up to
speed on the
regulations
and the NFPA
Standard
70E.
-
-
The real
reason we
should apply
the OSHA
regulations
and NFPA 70E
is because
no one
-
wants to see
another
person
injured or
killed. If
we make
decisions
based on a
lack of
-
knowledge,
it can have
a negative
consequence
on our
employees’
lives and on
our future.
-
-
For a copy
of the NFPA
70E
Standard,
visit
www.nfpa.org.
For copes of
the U.S.
-
Department
of Labor
Occupational
Safety &
Health
Administration
Standard
-
Interpretations,
visit
www.osha.gov.
-
-
Standard
Interpretations:
10/18/2006 –
Incorporation
of NFPA
70E-2000
into OSHA
-
Standards,
and
07/25/2003 –
General Duty
Clause
(5(a)(1)
citations on
multi-employer
-
worksites;
NFPA 70E
electrical
safety
requirements
and personal
protective
equipment.
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